OPC UA Client Plug-in

OPC UA – One of the most important protocols for your Industry 4.0 project

The first version of the OPC standard was published in 1994 and has since developed and spread rapidly. OPC provides a general standard for accessing automation components.

The OPC Router is an OPC UA/DA client and can read and write data from OPC Servers and couple this data to various systems (see screenshot). The OPC Servers are supplied either by the manufacturer of the automation component itself or by third-party manufacturers. With the new OPC UA (Unified Architecture) standard, it is also possible for the first time for automation devices themselves to realise an implementation of the standard on their own, non-Windows-based platforms and thus serve as OPC UA Servers themselves (e.g. WAGO PFC-200 or Siemens S7-1500).
You can find a dedicated video with the caption “OPC Router as UA/DA client and OPC UA server” on this topic in our tutorial stream.

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OPC UA Client

That’s how easy it is.

OPC UA connection via drag & drop

The connection of your systems via OPC UA is very easy and intuitive with OPC Router using drag & drop. In the screenshot we show you an example of a connection of OPC Router as OPC UA Client. The OPC UA/DA client functionality loads items from an OPC Server. These are transferred to an SQL Server (via Microsoft SQL Plug-in). The return values are then written back to the OPC Server and transferred to the controller.

Example of a connection as OPC UA Client:

Bringing Industry 4.0 to life with OPC UA

  • Achieving more with coupled systems:
    OPC ensures that thousands of devices can be addressed via a similar standard. Each device alone would be a black box without and only with a proprietary connection to the outside world. Via OPC data exchange the data of the devices are available for the OPC Router and thus for all systems connected to the OPC Router.
  • Industry 4.0 with OPC UA:
    The networking of production has always been the core task of OPC. This makes OPC and especially OPC UA one of the most important protocols for implementing Industry 4.0. OPC makes the data of each device available to the OPC clients at the right time in the right format and thus brings it into the Industry 4.0 infrastructure. The OPC router distributes the data as a gateway to the correct receivers, making Industry 4.0 alive.
  • About OPC Router:
    With OPC Router as OPC UA Gateway, you realize the data exchange of your systems graphically. The OPC Plug-in works as an OPC UA Client.

Let your systems talk to each other via OPC UA.

Test OPC Router with the OPC UA Client Plug-in without any obligation and request your free demo now.

Test OPC UA connection for free

OPC UA Client Plug-in application examples

OPC UA Client
Plug-in Connections
MS SQL Server

Provide the PLC with data and decisions

PLCs have the task of controlling complex machine sequences and processes in automation. More and more, however, decisions have to be made in the process based on data from other systems. For example, products are produced individually according to customer requirements. The customer-specific parameters are stored in databases. The PLC can trigger a transfer of these special production parameters via the coupling with OPC Router. OPC Router reads the corresponding selection criteria from the PLC via OPC UA (e.g. order number), loads the data from the database and writes them via OPC UA to the PLC. The standard “OPC” allows the OPC Router to do this with any controller type and other OPC compatible devices.

OPC UA Client
Plug-in Connections
Cloud

Edge Computing with OPC Router as OPC UA Client

Industry 4.0 thrives on networking. At the field level, the OPC protocol has long established itself as the leading protocol for data exchange. More and more devices can provide their data directly via OPC UA. In addition, OPC servers with many driver implementations, e.g. Kepware OPC Server with over 160 drivers, ensure that the majority of automation devices can be accessed via OPC UA. OPC Router with its OPC UA client plug-in can be used as an edge computing unit in which it connects the available OPC data sources in the local network, preprocesses and buffers data (via SQL database).  The buffered data can be secured, for example, with the store & forward function. OPC Router then transfers the data to higher-level systems (e.g. SAP) or via MQTT to the cloud. This is, of course, bidirectional, so that data from the cloud can also be sent to the devices and controllers via this way.

Video tutorial: Easy transfer of OPC Data into CSV Format

This video tutorial shows how easy it is to read process values out of an OPC UA server and save them into a CSV file. The process values are read on data change and create a new record set into an existing csv file (or creates a new one, if one already exists). Just connect OPC UA data points, CSV document and create corresponding CSV file simply via drag & drop.

Connecting Systems with the OPC Router OPC UA Client Plug-in

What are transfer, trigger and browsing?

Transfer-Objects

The transfer object of the OPC UA Client plug-in allows access to the data points of the OPC Server.

Data Points
The OPC standard defines the structure and organization of data points. Each data point has a unique name. As an OPC client, the OPC server provides the current value, the associated time and the quality of the value (device connected, no connection, etc.).
The desired data points are selected via browsing. These are available in the transfer object of the graphical configuration and can be connected to other fields during the transfer

Trigger

The OPC UA Client Plug-in includes several triggers.

DataChange Trigger
The datachange trigger is configured for an OPC data point and triggers the transfer when the data point changes.

Limit Trigger
The limit value Trigger monitors a data point for compliance with limits. It can be checked for exceeding or falling short. A hysteresis can also be set.

Bit trigger
Handshakes are often implemented for data transfers. The bit trigger is the simplest variant here. The OPC router checks whether a bit requests a transfer. Once transferred, the bit is optionally reset or another bit is set as response. The success of the transfer can be transferred to another data point.

Message Trigger
The message trigger is the further development of the bit trigger in the form of telegram data exchange. Here not a bit is checked, but a counter is checked for a value change. In response, the number that triggered the transfer is written back after the transfer.
The reliability and traceability of this exchange is significantly higher.

Browsing

The OPC UA Client Plug-in can browse the data points of the OPC server.

Data Point Hierarchy
The OPC Standrad defines the possible ways to read data points. The standard is the hierarchical structure in form of a data point tree. The OPC Router reads all data points as a tree and displays them to the user. In this form, even large datapoints are easily accessible. Each data point is identified via the unique path and is taken over including type information.

Haven’t found the right information yet?

Here you will find more information on licensing options for our software as well as an overview of all available OPC Router Plug-ins. We also provide a free demo with which you can test a fully functional version of OPC Router.

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